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Automatic Coil Shot Blasting Equipment
- 产品详情
This Automatic Coil Shot Blasting Equipment produced by Qingdao KEEJOO Group supports continuous cleaning of single coils and alternating operation across dual workstations. It operates fully automatically, ensuring zero scratching of
workpieces and eliminating any cleaning blind spots. Furthermore, it boasts core advantages such as high efficiency, zero pollution, minimal material loss, and the elimination of the need for acid pickling, making it a pivotal piece of
equipment for large-scale, eco-friendly rust removal in the wire, construction materials, and hardware industries.
Working Principle
The entire coil of wire rod is feed by a feeding mechanism into a sealed shot-blasting chamber. The equipment is outfitted with multiple high-speed shot-blasting wheels, arranged in a layout optimized through simulation, which project steel shot at a constant velocity of 60–80 m/s to deliver a full, 360-degree blast coverage to the wire rod. Through the combination of uniform mechanical feeding and precise shot impact, surface rust, mill scale, and impurities are rapidly stripped away. The dislodged scale, dust, and spent steel shot enter a circulation and separation system; here, they undergo precise sorting via an air classifier and a vibrating screen. The qualified steel shot is automatically recycled for reuse,
while dust and impurities are centrally collected and filtered, thereby completing a fully automated, closed-loop operation encompassing feeding, shot blasting and cleaning, shot recovery, dust removal and purification, and final discharge.
Core Product Advantages
- Employs physical shot blasting for rust removal—replacing traditional acid pickling processes—thereby eliminating acid-alkaline wastewater pollution, mitigating environmental compliance risks, and ensuring clean production free of hidden hazards.
- No need to uncoil or cut the material;
the entire coil is cleaned in a single pass. With 360° blast coverage ensuring no blind spots, the wire surface remains smooth, free of scratches, and completely free of deformation.
- High-Efficiency Mass Production Capacity: Supports continuous operation and alternating dual-station operation; capable of processing 3–4 spools of fine wire per hour and up to 8–10 spools of coarse wire per hour, effectively meeting the demands of large-scale factory production.
- Achieves industrial-grade cleaning standards ranging from Sa2.5 to Sa3.0; precisely optimizes surface roughness to significantly enhance adhesion for subsequent wire drawing, galvanizing, and painting processes, thereby elevating the overall quality of the finished product.
- Features a high recycling rate for blast media, highly wear-resistant and durable consumable parts, and a low equipment failure rate. This results in substantial savings on labor, consumables, and environmental treatment costs, offering exceptional long-term cost-effectiveness.
- Capable of processing a diverse range of workpieces—including carbon steel wire rods, stainless steel wire, spring steel wire, and pre-galvanized wire—this single machine offers versatile functionality for multiple applications.
Application Fields
The Automatic Coil Shot Blasting Equipment widely applied across industries such as hardware wire, construction materials, spring manufacturing, fasteners, metal products, automotive wire components, and cold/hot rolling processing:
- Surface rust and scale removal for various types of hot-rolled wire rods and rebar coils;
- Surface cleaning and stress relief for spring steel wire, cold-drawn wire, and precision wire;
- Pre-treatment of wire rods prior to galvanizing, copper plating, coating, and wire drawing;
- Surface strengthening of precision metal wires to enhance the fatigue strength of workpieces;
- Eco-friendly pre-treatment production lines for various wire rods and coils, serving as an alternative to traditional acid pickling processes.
Technical data
Parameter Items Specifications Equipment Name Automatic Coil Shot Blasting Equipment Suitable Workpieces Various Coiled Reinforcing Bars, Metal Wire Rods, and Steel Wire Coils
Feeding speed Variable Frequency, Infinitely Adjustable Shot Blaster Configuration Multiple Sets of High-Speed, Wear-Resistant ShotBlasting Wheels (Customizable)
Cleanup Level Sa2.5–Sa3.0 Workplace Noise ≤85dB Dust Emission Compliant with National Environmental Protection Standards
Control System Fully Automatic Control via PLC and Touchscreen
Operation Mode Continuous / Dual-Station Alternating Operation (Customizable)
Customization Services
- Customers can customize equipment specifications and workstation configurations based on parameters such as wire diameter, single-coil weight, and production capacity requirements.
- Customers can commission specialized Automatic Coil Shot Blasting Equipment—featuring explosion-proof, high-temperature-resistant, or heavy-duty capabilities—to suit unique operating environments.
- The Automatic Coil Shot Blasting Equipment can be seamlessly integrated with wire drawing machines, drying lines, and coating lines to create a fully automated, integrated production line.
- Qingdao KEEJOO Group supports the customization of non-standard dimensions and specialized structural designs to accommodate irregularly shaped wire workpieces.
FAQ
What does Qingdao KEEJOO Group do?
Qingdao KEEJOO Group specializes in the R&D, manufacturing, and sales of a comprehensive range of shot blasting equipment—including multi-station rotary table, crawler-type, overhead conveyor, and wire coil systems. We focus on workpiece rust removal, descaling, surface strengthening, and pre-paint surface treatment, offering support for non-standard customization and complete automated line solutions.
Does Qingdao KEEJOO Group offer non-standard customization?
All models are fully customizable: dimensions, workstations, power output, chamber height extensions, specialized tooling, fully automated loading and unloading systems, and robotic arm integration can all be custom-tailored to
your specific requirements.
What processing results can Qingdao KEEJOO Group's shot blasting machines achieve?
Rust removal, descaling, deburring, internal stress relief, surface matte finishing and strengthening, and pre-treatment prior to painting or coating—with uniform and controllable surface roughness.
How durable is Qingdao KEEJOO Group’s equipment, and how many years can it be expected to last?
The interior of the chamber is lined with 20mm-thick Mn13 wear-resistant steel plates, featuring a hardness of HRC 58–62. The entire machine has a designed service life of 10 to 15 years—two to three times longer than that of our industry peers.
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