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Metal Parts Mesh Belt Shot Blasting Machine
- 产品详情
The KEEJOO Brand Metal Parts Mesh Belt Shot Blasting Machine is a surface treatment system that integrates automation, continuous operation, and high precision. It is primarily designed for the surface cleaning, rust removal, deburring, and
strengthening of various small to medium-sized metal parts, castings, stamped components, and hardware items. Utilizing a mesh-belt conveyor structure, the equipment facilitates a fully automated and continuous workflow—spanning
"feeding, shot blasting, and discharging"—thereby eliminating the need for frequent manual intervention and significantly boosting production efficiency. Furthermore, it ensures uniform and consistent surface treatment for every metal part, laying a flawless foundation for subsequent processes such as painting, electroplating, and assembly. This system is widely utilized across diverse sectors, including automotive components, hardware manufacturing, mechanical processing, and the foundry industry.
Compared to traditional manual rust removal and intermittent shot blasting equipment, The Mesh Belt Shot Blasting Machine distinguishes itself through its core advantages of "continuous operation, precise control, and energy efficiency." It
effectively resolves common industry pain points—such as surface scale, rust, burrs, and residual casting sand on metal parts—while simultaneously optimizing both treatment quality and production efficiency. As such, it serves as an essential core component for modern metal processing enterprises seeking to achieve large-scale, standardized production.
Advantages
Enables fully automated, closed-loop operation—spanning feeding, shot blasting, and discharging—without the need for downtime between batches, thereby significantly boosting production efficiency.
Equipped with up to eight high-performance blast wheels, the system employs a multi-angle layout—combining horizontal, vertical, and inclined orientations—to achieve 360-degree, dead-angle-free blasting, ensuring uniform treatment even for complex, irregularly shaped parts.
The shot blasting chamber is lined with replaceable Mn13 high-manganese steel plates, offering exceptional wear and impact resistance to significantly extend service life.
The ends of the drum feature a labyrinth seal design, effectively preventing the leakage of shot, protecting the bearings, and reducing the equipment failure rate.
Featuring a flexible mesh belt support design, it prevents parts from colliding or sustaining scratches, making it particularly suitable for fragile workpieces such as thin-walled components, precision parts, and aluminum castings.
The processing quality is stable and complies with Sa2.5/Sa3 standards, meeting the requirements for subsequent processes such as spraying and electroplating.
Utilizing a combined structure comprising a screw conveyor, bucket elevator, and air separator, the shot recovery rate reaches as high as 99%, significantly reducing consumable loss.
An optional pitless design is available, which reduces civil engineering costs, prevents issues such as water and dust accumulation in the pit, and facilitates workshop cleaning and maintenance.
Utilizing a PLC and touchscreen control system, it supports seamless switching between manual and automatic modes, allows for the storage of multiple sets of process parameters, and offers simple, intuitive operation.
An optional 24-hour remote diagnostic feature is available to facilitate the timely troubleshooting of equipment faults and ensure production continuity.
1. **Feeding:** The metal parts awaiting processing are placed evenly onto the mesh belt conveyor; once the equipment is activated, the mesh belt operates smoothly.
2. **Shot Blasting:** Inside the blasting chamber, high-power blast wheels rotate at high speed, accelerating steel shots to velocities of 40–70 meters per second and directing them onto the surface of the parts to thoroughly remove scale, rust, and burrs.
3. **Discharging:** Upon completion of processing, the treated parts are continuously conveyed by the mesh belt to the discharge end, where they proceed directly to the next stage of production (such as painting, assembly, etc.), thereby enabling a continuous production workflow.
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